INDUSTRY: Oil Refining
Optimize production, boost profitability, and keep your people safe.
Eliminating an unsafe manual
process for Oil Refining.
The process of refining oil can pose significant risk to both personnel and plant equipment. Even with the most stringent of safety measures in place, when an instrument tapping point become partially or completely plugged, productivity is affected and safety compromised. Human intervention will be required to clear the blockage which cannot be achieved during a ‘live’ process.
Key issues faced in the Oil Refining sector.
- Managing blockages that lead to equipment malfunction or failure.
- Safety issues associated with the manual rodding out process.
- The risk of explosion through loss of or unreliable level, pressure or flow measurement, which can have catastrophic consequences.
- Costly shutdowns, with lost production in the millions of dollars.
- Spillages can have severe environmental and safety consequences.
How the Autorodder™ helps:
- Automatically cleans out tapping points by scraping away build-up at regular intervals.
- Once installed, the Autorodder™ is a ‘set and forget’ device. There is little to no requirement for maintenance or repairs and no external servicing.
- Interrogation of Autorodder™ operation can confirm accurate and reliable process data is transmitted from the field device – thus eliminating plant and unit outages caused by partially or completely plugged tapping points and loss of process measurement.
- Guaranteed accurate and reliable data from your robust and sophisticated field contact instrument allows for greater operator confidence and improved unit efficiency such as your coker, alkylation and desulphurization units.
The Autorodder™ has been implemented in a number of refineries across the USA, UK and Europe.
Other industries that trust the Autorodder™
Mineral refining
Optimize production, boost profitability, and keep your people safe.
Chemical
Ensure reliable chemical processes to produce high quality product.
fossil Fuel
Maximize production while making the most efficient use of your resources.
Proven to make plants more efficient, data more reliable and projects safer.
The only available automated solution to the manual rodding out process, the benefits of the Autorodder™ will be experienced from the ground up – from your plant’s Maintenance Technician right through to your Process Engineers and Unit Managers.
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What our clients say
Clearguard in and of itself is a one stop PEC as far as engineering is concerned. The Autorodder™ is amazing. They have a system that they can adapt to pretty much anything you need. We put the Autorodder™ in, and basically it works so well that once we turned it on, the operators forgot it was there…. there’s never any feedback from production.
Client – Fossil Fuel Industry.
The Autorodder™ is an instrument that provides more reliability to a process measurement and increases safety. It automates a dangerous task, and this is a huge win.
Client – BASF, Chemical Industry.
It’s easy to maintain, it’s a great design that no one else has. It’s automatic, you don’t have to watch it. You don’t even have to worry about it.
Client – INEOS, Petrochemical Industry.
The Autorodder™ has been installed in a number of applications since 2002. In this time, they have been proven to be low maintenance and highly reliable – reducing the number of hours performing manual rod outs and freeing up our highly qualified technicians for more value-adding work. The risk to people has significantly lowered.
Client – Mineral Refining Industry.
Partially and completely blocked tapping points in an alumina refinery are currently rodded out manually. This process exposes workers to the potential risk of caustic burns. Clearguard’s Autorodder™ product eliminates this practice, thereby avoiding the consequence of injury both in the acute setting and in rehabilitation costs.
Dr Fiona Wood FRACS AM, Co-Founder Clinical Cell Culture and the McComb Foundation, Australian of the Year 2005. Specializes in the field of major burn care, trauma & scar reconstruction.